Let's start with some definitions. Switch mode power supply (SMPS) circuits contain networks of energy storage inductors and
capacitors as well as power handling electronic switches and rectifiers. Their particular arrangement is referred to as a topology. There are about a dozen main converter topologies used in practical power
design. Power train of a complete off-line PSU normally contains a rectifier section followed by one or more conversion stages. The table below summarizes and compares electrical features and characteristics of the main single-stage switching regulator circuits. This chart is followed by the DC to DC converter topology selection guide.
Converter
topology
Diagram
DC
transfer
function
(Vout/Vin)
Max
switch
voltage
Peak switch current
Max
rectifier voltage
Average
rectifier current
Switch
utilization
ratio (SUR)
NON-ISOLATING DC-DC CONVERTERS
Buck
D
(0<D<1)
Vin
Iout
Vin
Iout×D
Vout/Vin
Boost
1/(1-D)
(0<D<1)
Vout
Iout×Vout
/Vin
Vout
Iout
Vin/Vout
Flyback
(inverting) or
buck-boost
-D/(1-D)
(0<D<1)
Vin+|Vout|
Iout×
(1+|Vout|/Vin)
Vin+|Vout|
Iout
|Vout|/Vin
Ćuk
-D/(1-D)
(0<D<1)
Vin+|Vout|
Iout×
(1+|Vout|/Vin)
Vin+|Vout|
Iout
|Vout|/Vin
Sepic
D/(1-D)
(0<D<1)
Vin+Vout
Iout
Vin+Vout
Iout
Vout/
(Vin+Vout)
ISOLATING DC-DC CONVERTERS
Flyback
√(2Pout×
LpF/Vin)
(0<D<1)
Vin+Vout
×(Np/Ns)
D×Vin/Lp×F
Vout+ (Vin×Ns/Np)
Iout
2-switch
flyback
√(2Pout×
LpF/Vin)
(0<D<0.5)
Vin
D×Vin/Lp×F
Vout+
(Vin×Ns/Np)
Iout
D/4
Forward
Ns/Np×D
(0<D<0.5)
2×Vin
Iout×Ns/Np
Vin×Ns/Np
D1:
Iout×D
D2:
Iout(1-D)
Vout/2Vin
×Ns/Np
2-switch
forward
Ns/Np×D
(0<D<0.5)
Vin
Iout×Ns/Np
Vin×Ns/Np
D1:
Iout×D
D2:
Iout(1-D)
Vout/2Vin
×Ns/Np
Active
clamp
forward
Ns/Np×D
(0<D<1)
Vin/(1-D)
Iout×Ns/Np
Vin×Ns/Np
D1:
Iout×D
D2:
Iout(1-D)
Vout/Vin×
(1-Vout×Np/ Vin×Ns)
Half-
bridge
Ns/Np×D
(0<D<0.5)
Vin
Iout×Ns/Np
Vin×Ns/Np
0.5×Iout
Vout/2Vin
×Ns/Np
Push-
pull
2Ns/Np×D
(D<0.5)
2×Vin
Iout×Ns/Np
2Vin×Ns/Np
0.5×Iout
Vout/4Vin
×Ns/Np
Full
bridge
2Ns/Np×D
(0<D<0.5)
Vin
Iout×Ns/Np
2Vin×Ns/Np
0.5×Iout
Vout/2Vin
×Ns/Np
Phase
shifted
full bridge
2Ns/Np×D
(0<D<0.5)
Vin
Iout×Ns/Np
Vin×Ns/Np
0.5×Iout
Vout/2Vin
×Ns/Np
Notes:
1. All formulas are given for ideal circuits. Ripple currents, voltage spikes,
diodes voltage drop and power losses are excluded.
2. Flyback equations are given for discontinuous mode of operation.
3. SUR is total switch utilization ratio defined as SUR=Pout/n×Vmax×Imax, where n- the number of power switches
in the circuit, Vmax and Imax- their peak voltage and current.
TOPOLOGY SELECTION CONSIDERATIONS
.
There is no single topology, which is best for all applications. The right switching power supply topology for a given
application should be selected based on specific requirements for the
power supply design including cost, size, time factors, and expected
production volume. For example, for low-volume designs, the engineering expenses may
be more important than BOM cost. In this case, you may want to choose a straightforward approach in which you are most
experienced. For a high-volume production, you'll want to put extra
engineering efforts in developing new solutions, minimizing component
cost and assembly labor. When the functional requirements are
conventional, the power level is usually the main factor that
determines the topology. As an illustration, the table below shows the topologies I would prefer for a
downstream DC-DC converter in an offline switching power circuit
depending on its output power level. This selector guide is given for
the power sources with output voltages below 60V running off 120 to
400V DC-link (which is typical for rectified AC input line voltage or
the output of a PFC boost). Note, all the information here is just a
basic guidance, which is based on the author's personal view. It does
not constitute a professional or a legal advice (see our Disclaimer
linked below).
0-100
W,
Iout<5 A
0-100
W,
Iout>5 A
200-400
W
400-1200
W
1200-3000
W
Single switch flyback
-
-
-
-
2-switch
flyback
-
-
-
-
Single
switch forward
-
-
-
2-switch
forward
-
-
Half bridge
-
-
-
Full bridge
-
-
-
-
ZVT full
bridge
-
-
-
Note: At power levels above 3000W consider using multiple interleaved converters. All info here is presented for reference only and does not constitute a professional advice- see a complete Disclaimer linked below.